1-Minute Guide: How Cylinder Diameter Boosts Knitting Efficiency?
The diameter of the needle cylinder in a single-sided Knitting Machine plays a crucial role in determining the production efficiency and output of the machine. In this article, we will delve into the impact of needle cylinder diameter on production efficiency and compare the daily output difference between 30" and 34" needle cylinders, using common plain jersey/plain jersey as an example. Additionally, we will introduce an interactive tool to guide customers in contacting us, providing target daily output and fabric samples, and recommending machine specifications.
Understanding the impact of needle cylinder diameter on production efficiency is essential for manufacturers and businesses in the textile industry. The needle cylinder diameter directly affects the machine's capacity to produce knitted fabrics, influencing the daily output and overall productivity. A larger needle cylinder diameter generally allows for a higher number of needles to be placed on the cylinder, enabling the machine to knit a larger fabric width in a single run. On the other hand, a smaller needle cylinder diameter limits the number of needles and the fabric width that can be knitted in each cycle.
To illustrate the difference in daily output between needle cylinders of different diameters, let's consider a comparison table using common plain jersey/plain jersey as the example fabric. We will compare the daily output of 30" and 34" needle cylinders, highlighting the production efficiency and capacity of each.
| Diameter | Needle Count | Daily Output |
|---|---|---|
| 30" | 2640 | ~550kg |
| 34" | 2976 | ~620kg (+12%) |
| Based on 85% efficiency, 24h operation. | ||
From the comparison table, it is evident that the 34" needle cylinder offers a higher daily output compared to the 30" needle cylinder for the same fabric type. The larger diameter allows for increased productivity and efficiency, making it suitable for applications where higher output is required.
Pls contact us for a free consultation on a knitting machine (we can help with analyzing fabric samples or production). Manufacturers can make informed decisions to maximize their production capabilities and meet their business objectives.